Erase the card, providing your card reader is at /dev/sda :
# dd if=/dev/zero of=/dev/sda
Use fdisk to create a partition :
# fdisk /dev/sda
Command (m for help): n
Command action
e extended
p primary partition (1-4)
p
Partition number (1-4): 1
First cylinder (1-972, default 1): enter
Using default value 1
Last cylinder or +size or +sizeM or +sizeK (10-972, default 972): enter
Using default value 972
Command (m for help): t
Selected partition 1
Hex code (type L to list codes): 83
Changed system type of partition 1 to 83 (Linux)
Command (m for help): p
Disk /dev/sda: 254 MB, 254803968 bytes
16 heads, 32 sectors/track, 972 cylinders
Units = cylinders of 512 * 512 = 262144 bytes
Device Boot Start End Blocks Id System
/dev/sda1 1 972 249960 83 Linux
Command (m for help): w
The partition table has been altered!
Calling ioctl() to re-read partition table.
WARNING: If you have created or modified any DOS 6.x
partitions, please see the fdisk manual page for additional
information.
Syncing disks.